Used to power portable and handheld electronics of all types, ac adapters–or “wall warts”–have traditionally been based on inexpensive linear transformer-based power supplies. While switching supplies offer significant size, weight, and efficiency advantages over linears in this application, until now they have not been as cost effective. The LinkSwitch LNK501 high-voltage ac/dc converter IC (see Electronic Products, Nov. 2002, p. 53) is designed specifically to replace low-power transformer “bricks” at 0 to 3-W output. Cheap to produce, the universal input part delivers switcher benefits–smallest size, lightest weight, superior performance–at equal or lower system cost.
Power Integrations' LinkSwitch LNK501 ac/dc converter IC
The IC's primary high-side placement halves the number of components (requires only 14 components) in a typical switcher by combining the primary clamp, IC supply, and feedback. The chip includes a 700-V MOSFET, PWM controller, start up, current limiting, and thermal shutdown. (From $0.50 ea/10,000–4 weeks ARO.)
Power Integrations Sunnyvale, CA Steve Miceli 408-414-8821
http://www.powerint.com
There is an expanding need in the life cycle of modern materials and devices for instruments that provide low dc measurement along with stimulation by a voltage source. For example, creating I/V curves for characterization of semiconductors and LEDs, or verifying insulation resistance in pc-board materials requires dedicated scientific instruments. Electrometers, tera-ohmmeters, and other highly sensitive dedicated instruments offer solutions, but are complex, expensive, and not suitable for industrial environments or fieldwork. In an environment of very low power, super high speed, and closely packed architectures, the Model 6487 picoammeter-voltage source provides a significant cost/performance improvement over separate dedicated instruments.
Keithley Instruments'Model 6487, picoammeter-voltage source
Combining current sensitivity near that of an electrometer with the ease of use and pricing comparable to a high-performance DMM, the meter provides voltages as high as 500 V and can measure currents as low as 20 fA. The 5-1/2-digit instrument's voltage burden of less than 200 µV allows for highly accurate measurements in circuits with low source voltages. A buffer memory allows picoammeter data to be acquired at 1,000 readings/s. The instrument also gives direct resistance measurement readouts to 5 x 1016 W .
The unit's voltage source ranges are ±10, ±50, and ±500 Vdc, with a basic accuracy of ±0.1%. IEEE-488 and RS-232 interfaces are included, as is a PC-based utility that allows direct export of data into an Excel application. ($2,995–available now.)
Keithley Instruments Cleveland, OH Ellen Modock 440-498-2746
http://www.keithley.com
Three-dimensional displays promise to make solid design easier, enable new presentation applications, and in general, reduce the disparities that exist between the real world and graphical representations of it. Until now, however, 3-D imagery has had to accept significant compromises in perspective and viewing angle when displayed.
Actuality System's Perspecta, spatial 3-D platform
The Perspecta spatial 3-D platform (see Electronic Products, April 2002, p. 47) is a true 3-D display–a globe-shaped monitor that displays imagery with a complete 360° viewing angle without special goggles. In operation, the Perspecta's image appears as a virtual 3-D solid suspended within a transparent globe, allowing multiple users to walk around it as they simultaneously view and manipulate images from any angle. The display creates images by projecting thousands of 2-D images every second onto a screen that rotates at 730 rpm. The current version creates 198 “slices” with a resolution of 768 x 768 pixels that refresh at 24 Hz to fill the volume of the 10-in. spherical display with approximately 100 million image bits, called voxels, in 3-bit color.
(From $50,000–12 to 15 weeks ARO.)
Actuality Systems Burlington, MA Robert Southard 781-229-7812, ext. 102 http://www.actuality-systems.com
As microcontrollers proliferate in virtually all applications–the challenge facing designers and manufacturers has been keeping costs down, while continuing to increase product functionality. Targeted at cost-sensitive embedded applications, the flash-based 8-bit Nitron HCO8 Q-Series microcontrollers are intended to make it possible for designers to incorporate the advantages of a programmable microcontroller into a broader range of products than ever before. In addition to featuring low cost, the Nitron devices are offered as providing increased flexibility in the development and manufacturing process, as well as reduced time-to-market and system costs. The parts are available with a free version of Metrowerks CodeWarrior Development Studio Special Edition (valued at more than $2,000), free online technical training modules, a comprehensive collection of reference designs, an applications library, a searchable FAQ database, and broad third-party developer support.
Motorola Semiconductor's 8-bit Nitron HCO8, Q-Series microcontrollers
The devices use 1.5 or 4 Kbytes of 0.5-µm flash memory that boasts programming times of 100 times faster than most embedded flash. A wide range of on-chip peripheral functions include a two-channel 16-bit timer system with selectable capture, compare, and PWM capabilities; system protectors such as a selectable trip-point low-voltage inhibit, auto wakeup from the Stop COP state; and a four-channel 8-bit A/D converter.
The 2.7 to 5.5-V devices come in 8- and 16-pin PDIPs, SOICs, or TSSOPs. (From as low as $0.50 to $0.70 ea/large qty–stock.)
Motorola Semiconductor Denver, CO Reader Inquiry Response 800-441-2447 http://www.motorola.com
As gyroscopes are being implemented in a variety of applications–such as GPS navigation systems and vehicle stability control–the need for integration highly increases. Traditionally, a separate chip has been required to condition and amplify the sensor signals, and has required either a completely separate package or a larger package to house both chips. The iMEMS ADXRS (see Electronic Products, Dec. 2002, p. 34) is the first commercially available gyroscope chip to integrate both an angular rate sensor and signal-processing electronics onto a single chip–making it smaller, more accurate, more reliable, and more economical than other rate sensors in its class. Measuring only 7 x 7 x 3 mm, the part delivers stable output in the presence of mechanical noise up to 2,000 g over a wide frequency range–a feature important in rollover detection.
The device is built using the company's integrated microelectromechanical system (iMEMS) surface-micromachining process and consumes 30 mW from a 5-V supply. Two versions are available: The ADXRS300 offers a dynamic range of 300°/s, and the ADXRS150 offers 150°/s. ($30 ea/1,000–available now.)
Analog Devices Wilmington, MA Information 617-761-7313
http://www.analog.com
Toroidal transformer cores have long been recognized for their superior performance to EI or CI cores in terms of efficiency and emitted fields. Wound from a single strip of grain-oriented silicon steel, toroidal cores are usually insulated with fluidized epoxy or covered with injection-molded caps to protect the windings from the strip's sharp edges. Moreover, the traditional toroidal core's rectangular cross-section results in greater stress on the windings and winding machine during manufacture. The O-Core toroidal core solves these problems by using a strip that is laser-cut with a gradual taper from the center to each end–resulting in a circular cross-section. Compared with traditional cores of similar ratings, weight is reduced by 30% and size by 15% with no sharp edges; two layers of Mylar tape are sufficient insulation. Alpha-Core's O-Core toroidal transformer core Heavier wire can be wound at lower tensions, resulting in a greater fill factor at the core's inner diameter “window.” Those improvements, as well as using less copper per turn for a greater copper/steel ratio, result in transformers that can reach efficiencies of 98% compared with the typical 95% of rectangular toroids.
Features include VA ratings from 12 to 1,200 at 60 Hz, weights from 0.57 to 10.65 lb, and sizes from 1.26 (i.d.) x 2.52 (o.d.) x 0.65 to 2.95 (i.d.) x 6.54 (o.d.) x 1.85 in. (From $1.68–available now.)
Alpha-Core Bridgeport, CT Ulrik Poulsen 203-335-6805
http://www.alphacore.com
While GPS capability is being added to an ever-expanding array of products, power and size issues have been roadblocks preventing its use in the smallest handheld products like PDAs and cell phones. Traditional GPS modules employed in conventional handheld products measure about 25 cm3 and weigh 25 g, making them unsuitable for lightweight and power-stingy PDAs and cell phones.
SiGe Semiconductor's PointCharger, SE4100 GPS receiver IC
Introduced last September, the PointCharger SE4100 GPS receiver IC was offered as the first such device to address these issues (see Electronic Products, Dec. 2002, p. 46). The device uses SiGe process technology to provide a power consumption of only 10 mA. A system consisting of the IC paired with many leading baseband circuits consumes less than 120 mW in continuous operation.
Other features include a high-performance LNA and a very low external component count–allowing it to be cost effectively implemented in portable devices where the GPS antenna is in the same enclosure. ($3.50 ea/10,000–samples available now.)
SiGe Semiconductor Ottawa, Ontario, Canada Bev Hemish 613-820-9244 Fax 613-820-4933
http://www.sige.com
The progression of light-emitting diode technology has been one of continually shorter wavelength emission, with the first LEDs emitting red or amber light, and the shorter wavelengths such as green and blue following only recently. The importance of having the full spectrum of light available is apparent in applications such as RGB color display and incandescent bulb replacement, among others. The Megabright Series UV LEDs (Electronic Products, Jan. 2002, p. 54) are the first to achieve emission at 395 and 405 nm, and at the time of their introduction were the brightest nitride-based LEDs available. The 12-mW devices provide distinct benefits over incandescent UV technology due to longer operational time and increased energy efficiency. The LEDs can also convert their emissions to white light by passing the UV through a phosphor or other polymer material. This approach provides better color rendering, manufacturability, color temperature, and control over alternative methods using blue LEDs with a yellow phosphor.
(From $0.50 ea/10,000–available now.)
Cree Durham, NC Mike Dunn 919-313-5508
http://www.cree.com
The engineering need for oscillators to be more flexible continues to grow. With many applications–such as CATV, adaptable networks, wireless hubs, and cellular base stations–using multiple oscillators on one board, engineers are increasingly requiring the flexibility to change frequencies in-circuit on the fly. The MIPO multifrequency in-circuit reconfigurable programmable oscillators were introduced this past September (see Electronic Products, Sept. 2002, p. 74) as the first of their kind to address this need. The parts can be reconfigured in-circuit an infinite number of times using the I2 C interface–a feature never before available in a quartz timing product. Cardinal Components' MIPO oscillators In addition, the oscillators consume less than 50% of the power of traditional devices, while reducing board space by 30% and component count from six to one. Operating from a 3.3-V supply, the family has a frequency range from 200-kHz to 200-MHz CMOS and 100 to 400-MHz PECL.
(Less than $6 ea/prod qty–available now.)
Cardinal Components Wayne, NJ James Magos 973-785-1333, ext. 505
http://www.cardinalxtal.com
Enclosure manufacturers, increasingly challenged with fitting more and more components into the same or less space, are basically bound by the physical constraints of length times width times height. Incorporating a unique modular design based on interchangeable latches, posts, hinges, and panels, the DiamondShield Fiberglass Enclosures (see Electronic Products, May 2002, p. 56) are offered as the only enclosures in the industry to enable every cubic inch of interior volume to be used.
Stahlin's DiamondShield, Fiberglass Enclosures
The company's “no-limits” panel management system allows panels of any size to be mounted at any height or depth, and hinged in any direction within the enclosure, as well as on the door, providing designers with 25% to 30% more usable surface area than standard enclosures of the same type. Available in 10 sizes from 6 x 6 x 4 in. to 20 x 16 x 10 in., more than 150 off-the-shelf and custom configurations are possible.
Formed by compression molding processes, the enclosures can be shielded against RFI/EFI. More than 20 standard colors and graphic interfaces are available, including silk-screening and decals. (From $35–available now.)
Stahlin Belding, MI Tami McNee 616-794-0700 http://www.stahlin.com
There were significant evolutionary changes in power systems technology in 2002, but only one revolutionary development. The Wire-Free Electricity Base system (Electronic Products, Dec. 2002, p. 39) may completely change the way portable devices can be charged, and promises to completely separate the charger from the device in the mind (and actions) of the user. Providing a replacement for plug-in power adapters, the wire-free portable-device power system can drive and charge any compatible device placed on its desk-blotter-style mat–freeing the user from cables, adapters, and the bulk and complexity involved. The system can safely power multiple items of up to 30 V each simultaneously with a total power requirement of up to 240 W MobileWise's Wire-Free Electricity Base. The system features a control chipset that is placed into the contact mat and an adapter chip, called the Wire-Free Electricity Adapter, which resides inside compatible portable devices.
The Wire-Free Electricity Base meets relevant EMC and safety requirements, and can be retrofitted to existing devices using an external coin-sized adapter. (Base station chipset, from $3; device-side chip, from $1–available now.)
MobileWise Los Altos, CA Information 650-938-6352 http://www.mobilewise.com
Of the communications technologies moving toward 3G functionality, GSM is the growth leader, representing 67% of the world's wireless market–although lagging a distant fourth in U.S. sales. Supported by a packet-based GPRS enhancement and in-place satellite roaming, GSM-based products introduced into the American market promise to give this communications standard a truly global reach. The P3100-series WISMO Pac module combines several innovations that give PDA and cell phone designers a complete and fully integrated dual-band GSM/GPRS solution in a 1.77 x 1.28 x 0.20-in. package. The 0.39-oz device combines shielding, mounting, and connectivity in a single element that can be automatically positioned and soldered onto a circuit board like any regular IC.
Wavecom's WISMO Pac, GSM/GPRS module
Powered by 3.6 Vdc, the 222-pin component draws 300 mA average current during communication and less than 3.5 mA in idle mode. It also features a variety of interfaces including general-purpose I/Os, RS-232, an LCD parallel bus, and support for IrDA.
The WISMO Pac series includes 900/1,800- and 900/1,900-MHz versions with either 16/2- or 32/4-Mbytes of memory. Used by Handspring as a core enabler of its Treo line of communicators, the device integrates mobile calling, wireless e-mail, messaging, and full Web browsing. (Around $59–available now.)
Wavecom Issy-les-Moulineaux, France Mette Gullesen 0-11-33-146-299-756 Fax 0-11-33-146-290-808
http://www.wavecom.com
Sometimes an advance in the industry is represented by devices at the lower end of the scale, demonstrating the depth of acceptance of a technology. Every top-shelf, proof-of-concept, hand-built, money-is-no-object device has to be followed by mainstream bread-and-butter products, or the technology is next to useless. The DPLED1602 OLED display module represents the first instance of an off-the-shelf OLED product designed for broad application in existing devices–the vanguard of a flood of OLED products that promises to eventually displace other display technologies for many applications. Designed as a drop-in replacement for LCD units, the 2 x 16-character display communicates via an 8-bit parallel interface and is broadly compatible with standard LCD controllers. Densitron's DPLED1602 OLED display The device enables engineers to upgrade existing devices from an LCD to an OLED display with minimal redesign. Consuming 20 mA for a brightness of 40 nits, the module employs a thin layer of organic electroluminescent material sandwiched between a pair of electrodes, creating a high-brightness display that requires no backlight.
Specifications include a contrast ratio of 100:1–up to 20 times greater than an LCD–and a viewing angle that exceeds 160°–up to twice that of an LCD. The display has an active area of 56.15 x 11.4 mm, a pixel size of 0.5 x 0.6 mm, and a pixel pitch of 0.6 x 0.7 mm. (From less than $10 ea/1,000–stock to 10 weeks ARO.)
Densitron Santa Fe Springs, CA Jason O'Rourke 562-941-5000
http://www.densitron.com
Nothingcan beat tantalum as the material of choice for temperature stability and leakage current. Unfortunately, tantalum ore is in short supply, causing prices and availability to be uncertain at best. Niobium, with its greater dielectric constant and abundant supply, has long been a candidate to substitute for tantalum. However, the material's poor thermal stability makes building niobium capacitors difficult, and its higher voltage constant makes for an inferior capacitor when compared with tantalum. Last year, several manufacturers redoubled their efforts in manufacturing techniques and applications of materials science to turn niobium devices into drop-in replacements for tantalum products. Although Vishay Intertechnology was first to announce the availability of laboratory samples of its 910D Series (see Electronic Products, Nov. 2001, p. 26), the B75194 and B75196 Series from EPCOS (see Electronic Products, May 2002, p. 51) were the first to be available in production quantities.
Specifications for the 7343-packaged 910D Series include values between 10 and 680 µF with a 20% tolerance and voltage ratings between 6 and 16 V. The B75194 and B75196 Series has values between 68 and 330 µF and working voltages of 6.3 and 10 V. (EPCOS B75194 and B75196 Series, from $0.05 ea/prod qty–available now.)
EPCOS Iselin, NJ Michael Pocsatko 800-888-7729 Fax 732-632-2830
http://www.usa.epcos.com
Vishay Intertechnology, Malvern, PA Andrew Post 610-251-5287 Fax 610-889-9429
http://www.vishay.com
Finding increased use in power semiconductors, silicon-carbide (SiC) technology–a recent alternative to traditional silicon technology–provides high-voltage, high-current, and high-temperature capabilities while providing lower switching losses and higher switching frequencies. Although SiC devices can operate at temperatures of 500° to 800°C, current packaging limits temperatures to 125° to 175°C. The SSR05C60 Series SiC power Schottky diodes (see Electronic Products, Dec. 2002, p. 48) break that limitation by using a hermetic package, allowing a temperature limit of 300°C with zero switching losses. The devices can be used not only in extreme environments, such as aerospace applications, but as drop-in replacements for current silicon technology.
The devices' thermal conductivity–three times that of Si and 10 times that of GaAs devices–eliminates or greatly reduces the need for excessive heat sinking or active cooling methods such as forced-air cooling or liquid-based solutions, reducing design complexity and increasing reliability. (From $20 ea/small qty–available now.)
Solid State Devices La Mirada, CA Sales 562-404-4474, ext. 234
http://www.ssdi-power.com
Sensing ambient light to control display backlights on portable devices such as PDAs, cell phones, and notebook computers makes displays easier to read under varying light levels as well as saves power by reducing backlighting to acceptable levels without sacrificing readability. However, traditional sensing techniques do not take into account how the human eye perceives light from different sources, such as incandescent, fluorescent, and natural sunlight. Such light sources have widely different spectrum content. A particular display intensity might be easy to read under incandescent light, but difficult to read under fluorescent light or sunlight. Texas Advanced Optoelectronic Solutions' TSL2550 ambient light sensor
The TSL2550 ambient light sensor (see Electronic Products, Nov. 2002, p. 68) is offered as the industry's first such device that mimics the human eye's light response without requiring expensive photoptic filters. The device provides digitized values from two photodetectors–one for visible and infrared light, the other for infrared light only. The ratio between the sensor outputs can determine the type of ambient light and its intensity, for more accurate control of display contrast and brightness. (From $1.36 ea/1,000–available now.)
Texas Advanced Optoelectronic Solutions Plano, TX Sales 972-673-0759 http://www.taosinc.com
As next-generation microprocessors demand more power–20 A per phase or higher–from smaller-packaged dc/dc converters, power supply designers are increasingly faced with heat dissipation issues. Although advances in power MOSFET silicon are helping to address these issues, semiconductor packaging has become a limiting factor. While semiconductor packages typically remove heat through the bottom, the IRF660x DirectFET MOSFET (see Electronic Products, May 2002, p. 52) enables heat to be dissipated through both the top and bottom when used with appropriate heat sinks, doubling heat removal compared with standard designs that remove heat via only the bottom. The 0.7-mm-high SO-8-compatible package contains the silicon die into a copper housing that acts as a drain connection from the topside to the board. That, coupled with large-area contacts on the package's underside that solder directly to the board, helps to reduce junction-to-pc-board thermal resistance to 1°C/W compared with 20°C/W from a standard SO-8 plastic-molded package.
Junction-to-case thermal resistance is lowered to 3°C/W using the DirectFET packaging compared with 18°C/W using the SO-8 package. (From $0.77 ea/10,000–available now.)
International Rectifier El Segundo, CA Joe Engle 310-252-7019
http://www.irf.com
|